Honingcraft Group of Companies: Breathe New Life into Your Extrusion Barrels
At Honingcraft Group of Companies, we understand the critical role extrusion barrels play in your operations. Worn extrusion barrels can lead to inefficiencies, product inconsistencies, and ultimately, costly downtime. But before you write off your extrusion barrel and incur the expense of a replacement, consider reconditioning.
Honingcraft offers a suite of life extension processes specifically designed to rejuvenate your extrusion barrels and restore them to near-new performance. From honing and internal grinding to metal spraying and chrome plating, we have the expertise and technology to extend the economic lifespan of your extrusion barrels, saving you money and maximising your return on investment.
You will receive the size of tube you require which is cut to the length you specify. Weld your ports, end-cap and flange on and send it back to us for a final hone to adjust the inside diameter for warping during the welding process. We will deliver the completed barrel to you for assembly and testing.
Industries that Rely on Extrusion Barrels:
Extrusion barrels are the workhorses of various industries, transforming raw materials into countless everyday products. Some of the most common applications include:
- Plastics: Pipes, sheets, films, profiles, bottles, packaging, and more.
- Rubber: Hoses, seals, tires, cables, and other industrial components.
- Food: Pasta, sausages, confectionery, and pet food products.
- Medical: Catheters, tubing, and other medical devices.
- Construction: Profiles for windows, doors, and cladding.
- Automotive: Hoses, gaskets, and various trim components.
- Textiles: Yarns, fibres, and non-woven fabrics.
Honingcraft's Life Extension Processes:
- Honing: This precise finishing process removes wear marks and imperfections, restoring the extrusion barrel’s original geometry and improving surface finish. This leads to smoother material flow, reduced pressure drops, and improved product quality.
- Internal Grinding: For deeper wear or damage, internal grinding allows for controlled material removal to achieve the desired dimensions and surface finish. This restores dimensional accuracy and ensures optimal performance.
- Metal Spraying: In cases of significant wear or damage, metal spraying rebuilds the worn areas with a new layer of material. This can restore the extrusion barrel’s original profile and strengthen its structure, extending its lifespan considerably.
- Chrome Plating: For applications requiring superior wear resistance and corrosion protection, chrome plating provides a hard, durable surface that minimises friction and wear. This is ideal for demanding environments and abrasive materials.
- Final Honing: After chrome plating or metal spraying processes are completed, the extrusion barrels are honed in a final process to ensure the geometry of the extrusion barrel is precisely finished and geometrically precise.
Benefits of Reconditioning with Honingcraft:
- Cost-effective: Reconditioning is significantly cheaper than purchasing a new extrusion barrel, offering significant cost savings.
- Reduced downtime: By extending the life of your existing extrusion barrel, you minimise downtime associated with replacements and installations.
- Improved product quality: Reconditioned extrusion barrels restore optimal performance, leading to smoother material flow, consistent dimensions, and better product quality.
- Environmentally friendly: Reconditioning is a more sustainable option than replacing extrusion barrels, reducing waste and energy consumption.
- Expert service: Honingcraft’s experienced team utilises state-of-the-art technology and adheres to strict quality standards, ensuring optimal results.
Investing in reconditioning your extrusion barrels with Honingcraft is a smart decision. We offer a comprehensive solution, from initial inspection and diagnosis to the specific life extension process tailored to your extrusion barrel’s needs. Our commitment to quality and customer satisfaction ensures you receive a reconditioned extrusion barrel that performs like new, saving you money and maximising your production efficiency.
Contact Honingcraft Group of Companies today to discuss your specific needs and discover how our life extension processes can breathe new life into your extrusion barrels.
